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Tesla Polyphase Induction Motors (5)

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Running 3-phase motors on 1-phase

Three-phase motors will run on single phase as readily as single phase motors. The only problem for either motor is starting. Sometimes 3-phase motors are purchased for use on single phase if three-phase power is anticipated. The power rating needs to be 50% larger than for a comparable single phase motor to make up for one unused winding. Single phase is applied to a pair of windings simultaneous with a start capacitor in series with the third winding. The start switch is opened in Figure below upon motor start. Sometimes a smaller capacitor than the start capacitor is retained while running.

Starting a three-phase motor on single phase

Starting a three-phase motor on single phase.

The circuit for running a three-phase motor on single phase is known as “add a phase” or various other brand names. “Add a phase” supplies a phase approximately midway 90o between the 180o single phase power source terminals.

Multiple fields

Induction motors may contain multiple field windings, for example a 4-pole and an 8-pole winding corresponding to 1800 and 900 rpm synchronous speeds. Energizing one field or the other is less complex than rewiring the stator coils in Figure below.

Multiple fields allow speed change

Multiple fields allow speed change.

If the field is segmented with leads brought out, it may be rewired (or switched) from 4-pole to 2-pole as shown above for a 2-phase motor. The 22.5o segments are switchable to 45o segments. Only the wiring for one phase is shown above for clarity. Thus, our induction motor may run at multiple speeds. When switching the above 60 Hz motor from 4 poles to 2 poles the synchronous speed increases from 1800 rpm to 3600 rpm. If the motor is driven by 50 Hz, what would be the corresponding 4-pole and 2-pole synchronous speeds?

Ns = 120f/P = 120*50/4 = 1500 rpm (4-pole)

Ns = 3000 rpm (2-pole)

Variable voltage

The speed of small squirrel cage induction motors for applications such as driving fans, may be changed by reducing the line voltage. This reduces the torque available to the load which reduces the speed. (Figure below)

ariable voltage controls induction motor speed

Variable voltage controls induction motor speed.

Electronic speed control

Modern solid state electronics increase the options for speed control. By changing the 50 or 60 Hz line frequency to higher or lower values, the synchronous speed of the motor may be changed. However, decreasing the frequency of the current fed to the motor also decreases reactance XL which increases the stator current. This may cause the stator magnetic circuit to saturate with disastrous results. In practice, the voltage to the motor needs to be decreased when frequency is decreased.

Electronic variable speed drive

Electronic variable speed drive.

Conversely, the drive frequency may be increased to increase the synchronous speed of the motor. However, the voltage needs to be increased to overcome increasing reactance to keep current up to a normal value and maintain torque. The inverter (Figure ) approximates sinewaves to the motor with pulse width modulation outputs. This is a chopped waveform which is either on or off, high or low, the percentage of “on” time corresponds to the instantaneous sine wave voltage.

Once electronics is applied to induction motor control, many control methods are available, varying from the simple to complex:

Summary: Speed control

  • Scalar Control Low cost method described above to control only voltage and frequency, without feedback.
  • Vector Control Also known as vector phase control. The flux and torque producing components of stator current are measured or estimated on a real-time basis to enhance the motor torque-speed curve. This is computation intensive.
  • Direct Torque Control An elaborate adaptive motor model allows more direct control of flux and torque without feedback. This method quickly responds to load changes.

Summary: Tesla polyphase induction motors

  • A polyphase induction motor consists of a polyphase winding embedded in a laminated stator and a conductive squirrel cage embedded in a laminated rotor.
  • Three phase currents flowing within the stator create a rotating magnetic field which induces a current, and consequent magnetic field in the rotor. Rotor torque is developed as the rotor slips a little behind the rotating stator field.
  • Unlike single phase motors, polyphase induction motors are self-starting.
  • Motor starters minimize loading of the power line while providing a larger starting torque than required during running. Starters are only required for large motors.
  • Multiple field windings can be rewired for multiple discrete motor speeds by changing the number of poles.

Linear induction motor

The wound stator and the squirrel cage rotor of an induction motor may be cut at the circumference and unrolled into a linear induction motor. The direction of linear travel is controlled by the sequence of the drive to the stator phases.

The linear induction motor has been proposed as a drive for high speed passenger trains. Up to this time, the linear induction motor with the accompanying magnetic repulsion levitation system required for a smooth ride has been too costly for all but experimental installations. However, the linear induction motor is scheduled to replace steam driven catapult aircraft launch systems on the next generation of naval aircraft carrier, CVNX-1, in 2013. This will increase efficiency and reduce maintenance.

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© 2007 Tony R. Kuphaldt  and Dennis Crunkilton
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